Best Welding Respirators 2018 – Top Picks & Reviews

welding respiratorWelders need welding respirators. Simple statement of fact right? Let’s take it a step further: the most serious welders need the best welding respirators that they can get. Also agreeable?

One final thing, finding the best welding respirator is also pretty hard to do. There are a lot of products out there and while all of them make pretty similar promises they don’t always deliver on them. You definitely don’t want something that won’t work the way that you need it to.

You want the best of the best, but you just don’t have the time to research the decision as much as you would like to.

Well, we did you a solid. We’ve studied the market, tested the products, and identified five great buying options that will be beneficial for a myriad of different users.

You’re welcome.

Now all that is left is for you to sit back relax and enjoy your welding respirator reviews.

Top 5 Best Welding Respirators 2018

ModelPriceWeightEditor Rating
Miller Electric ML00895
Miller Electric ML00895
(Top Pick)

Check Price
16 ounces4.9/5
RZ Mask BONUSPACKM1BLKR
RZ Mask BONUSPACKM1BLKR

Check Price
5 ounces4.7/5
3M Rugged Comfort Quick Latch
3M Rugged Comfort Quick Latch
(Best for the Money)

Check Price
3 ounces4.6/5
Honeywell 7190N99
Honeywell 7190N99

Check Price
3 ounces4.3/5
3M 8515HA1-A-PS
3M 8515HA1-A-PS

Check Price
1 ounce4.1/5

#1 Miller Electric ML00895 – Top Pick

Miller Electric ML00895

If you are looking for the best welding respirator, the Miller Electric ML00895 is definitely going to be something to pay close attention to.

In fact, due to its combination of features and value we have selected it as our choice for the top pick on this list.

The bottom line is that this respirator is versatile, reusable, and extremely efficient at keeping the harmful fumes associated with welding out of your lungs.

This is facilitated by top tier filters, a size optimized to fit beneath most standard welding masks, and a design that will ensure the tightest seal possible between your skin and the respirator so that your lungs truly do stay as clean as they can get.

Ironically this respirator actually does not fit underneath the hoods of some of Miller’s own products but that aside there is very little in way of complaints to leverage against this unit.

It’s a tremendous respirator: simple, but flawless at what it does.

Pros

  • Reusable
  • Quality Filter
  • Tight Seal

Cons

  • Won’t fit under all hoods


#2 RZ Mask BONUSPACKM1BLKR – The Runner-up

RZ Mask BONUSPACKM1BLKR

Coming in at the runner up slot, the RZ Mask. There is actually a lot to appreciate about this unit, especially in terms of value. For example, the five replacement filters that come with this package are definitely nothing to sneeze at, as they will help you to save some money in the long run.

But of course, that wouldn’t mean much of anything if the respirator did not also perform at a high level. Fortunately, performance just isn’t an issue with this unit—the filter manages to remove up to 99.9% of toxins while simultaneously mitigating moisture, and keeping you comfortable while you work.

This all sounds great, right? Well for as long as the unit works, it will be.

The problem is that this package doesn’t have much to boast about in the department of durability. In fact, you may not make it through all five of the filters that come with this package.

The problem actually is not regular use. In terms of daily function, this respirator should more or less work fine. Issues do however arise when one goes to change the filters. The knobs and connecting points that are designed to facilitate this process simply don’t hold up very well to interaction, and once they break off the unit is effectively ruined.

This is obviously a serious setback, but if you do decide to roll the dice with this unit you can expect to at the very least get a pretty good price for the package.

Pros

  • Extra Filters
  • Great Value
  • Effective

Cons

  • Breaks easily


#3 3M Rugged Comfort Quick Latch – Best for the Money

3M Rugged Comfort Quick Latch

Coming in third place, and in our best respirator for the money spot, the 3M Rugged Comfort Quick Latch.
The first thing that you are going to notice about this respirator is almost definitely the price. This unit is roughly half the price of most of the other selections featured on this list which makes it a really excellent buying opportunity for people who aren’t wanting to spend a lot of money.

Bargain aside, it’s also just a really good respirator. The filter component itself is very effective—able to remove up to 99% of the toxins that welders want to avoid, and it is also able to provide a tight but comfortable seal between your face and the device.

It is even able to mitigate moisture buildup through an intuitive design that redirects moisture away from your eyes.

These things said there are a few things that are keeping this selection out of the top two. For one thing, users that require glasses are going to be out of luck: due to the location of the straps which more or less prohibit use with eyewear.

It also is a little bit lacking in terms of comfort, and it doesn’t come with filters, which will add a little bit to the cost.

These things aside, it is a very good respirator that most welders will appreciate.

Pros

  • Very Affordable
  • Effective
  • Good Seal

Cons

  • Can’t be used with glasses
  • No filters
  • Could be more comfortable


#4 Honeywell 7190N99

Honeywell 7190N99

Coming in second to last, the Honeywell. For the most part the Honeywell is pretty alright—a standard mask with the basic features that will keep you safe while you work.

The honest truth of the matter is that, while this product has all of the features that you would probably want in a respirator at the end of the day it is still a cheaply made mask: a limitation that does ultimately reveal itself in its performance.

First, as far as size is concerned, people without particularly small faces are probably going to bump into some problems. This mask simply is not made to fit all sizes.

There is also an issue of durability. The straps are very thin, and after extensive use this generally also means that they are prone to giving out.

This all sounds pretty bad but for the most part the unit is actually pretty alright for a certain type of user.

The price of this respirator is very reasonable (one of the lowest on this list, actually) which might just make it the perfect choice for the person that doesn’t plan on using it very often.

That said, serious welders are most definitely going to want to look elsewhere.

Pros

  • Affordable

Cons

  • Cheaply Made


#5 3M 8515HA1-A-PS

3M 8515HA1-A-PS

Full disclosure, this last selection on our list falls well short of the last few that we have looked at. Part of this is due to the nature of the product. As a disposable unit there is very little value that can be attributed to this model.

Even despite the fact that this respirator is technically the most affordable on the list, it might actually end up costing you the most in the long run.

The math of this is pretty clear if you really think about it. If you have to continue buying respirators at a regular rate, the cost is going to add up in a significant way eventually.

That being the case this unit is most assuredly not suitable for people who weld frequently. Unfortunately, that isn’t even the biggest issue.

The biggest problem is that this respirator just isn’t very well suited for welding fumes. In fact, if you read the label you will find that they even admit to this—stating that the product is not excellent for filtering gas, vapor, or odors.

The short of it? If you really don’t weld often this might work. Otherwise, steer clear of this product.

Pros

  • Affordable

Cons

  • Disposable
  • Inefficient


Buying Considerations:

Now that you know what is out there, let’s go over a few buying considerations that will help you to make an informed decision as you shop.

Reusable?:

One of the most important considerations that you will run into is whether or not the respirator you are thinking about is reusable.

The reason for this is fairly self explanatory. While disposable respirators are generally going to be the most affordable options available this will stop being the case pretty quickly if you need to buy them multiple times.

Disposable options are fine if you really are only going to be using the respirator once but if you think you will be needing it for repetitive use, definitely think about getting a reusable unit.

Durability:

You may have noticed on our list above that the durability of a given unit can vary pretty radically from unit to unit.

While respirators are not generally subject to the same wear and tear that other pieces of welding equipment usually experience, they nevertheless are vulnerable to damage.

We talked about the components that facilitate the changing of filters being susceptible to breaking because they are tiny and generally made of plastic.

You are also going to want to pay attention to the quality of the straps. Generally speaking, the thicker the strap the more you can count on its resiliency.

Remember that generally speaking when one piece of a respirator breaks, it’s generally the end of the unit entirely. Buying something built to last is definitely going to be worth it in the long run.

Size:

Size is a pretty critical component of choosing your respirator because if you are not careful one of two things could go wrong.

One, you run the risk of the mask not fitting your face. Keep in mind that this is not a one size fits all type of product. Most models come in an array of sizes, and if you don’t get the right one it simply won’t work the way that you need it to.

There is also the issue of its ability to fit under your hood. As you may recall, even the Miller Electric did not fit with every Miller Hood.

Taking the time beforehand to understand what size mask you need now can save you a lot of frustration (and possibly money) later on.

Price:

Last but not least, price. Remember that even the most expensive respirator isn’t going to bankrupt you. While you don’t necessarily need to buy the priciest unit that you can find, you may benefit from spending a little bit more money than you have to in order to ensure that you get the protection that you need.

Conclusion

Good stuff, right? You’ve read the welding respirator reviews, learned how to buy the best one possible and now all that is left is to make your decision.

While we aren’t going to tell you what to do or how to go about this process we do have a couple of recommendations for you to consider.

If you are looking for the very best welding respirator that you can get your best bet is going to be the Miller Electric ML00895. The bottom line is that, in terms of performance, features, and utility, there is just no out doing this unit.

Of course we do recognize that the best of the best might be out of some buyers price range. That’s cool. You still deserve nice things, right?

If not breaking the bank is your top consideration you are going to find that the 3M Rugged Comfort Quick Latch is the one for you.

While this unit did have a few setbacks that ultimately kept it out of our top two it nevertheless managed to be effective and of course, very affordable which are the exact reasons that we ultimately awarded it our pick for the best option for the money.

All this said we are not here to tell you what to buy. There are plenty of options out there and different units are best for different people. Our only hope is that we made the process a little bit easier for you!

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