Best Stick Welders (Arc Welders) 2019 – Reviews & Top Picks

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a stick welder

Did you know stick welders are far superior to MIG and TIG welders for two key reasons?

We love MIG and TIG welders, and they are valuable resources in the workshop and out onsite, but there are two reasons we discuss in the buyer’s guide that show why MIG and TIG welders have yet to push stick welding out the door.

However, first, we have found our top five favorite stick welders available online and written reviews on what we like and dislike about them. Feel free to see what we thought, and you’re welcome to leave your own opinion in the comment section below.

A Comparison of Our Favorite Picks

ModelPriceWeightEditor Rating
Lotos LTPDC2000D Plasma Cutter/Tig/Stick Welder 3 in 1 Combo
Lotos LTPDC2000D Plasma Cutter/Tig/Stick Welder 3 in 1 Combo(Top Pick)

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42 lbs4.85/5
EVERLAST PowerARC 140 TIG / Stick Welder
EVERLAST PowerARC 140 TIG / Stick Welder

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25 lbs4.75/5
Amico ARC-160D Inverter STICK Welder
Amico ARC-160D Inverter STICK Welder(Best for the Money)

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16 lbs4.70/5
Hobart 500571 Stickmate 210i
Hobart 500571 Stickmate 210i

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16 lbs4.40/5
HITBOX ARC Welder 160A Inverter Stick Welder
HITBOX ARC Welder 160A Inverter Stick Welder

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15 lbs4.25/5

5 Best Stick/Arc Welders – Reviews 2019

1. Lotos LTPDC2000D Plasma Cutter/Tig/Stick Welder 3 in 1 Combo – Top Pick

Lotos LTPDC2000D Plasma Cutter/Tig/Stick Welder 3 in 1 Combo

Lotos does a good job of making quality machines at an affordable price. We really like what it designed in the LTPDC2000D Plasma Cutter/Tig/Stick Welder. It not only lays a beautiful weld, but it’s a portable three-in-one machine that will accomplish most tasks a welder needs done onsite.

The electrode clamp is short at six feet. However, it’s not uncommon for stock electrode clamps to have six-foot leads. It definitely works, but an extension can easily be added if people want it longer.

With a dual voltage input for stick and TIG welding, and a plasma cutting function (with a one-year warranty) that’s capable of a 15- to 200-amp range, it’s a steal for the price. This machine deserves our top pick ranking.

Pros
  • Input voltage: 110/120 & 220/240
  • Low price range
  • Output range: 15 to 200 amps
  • Weight: 43 pounds
  • Dimensions: 5” x 8” x 12”
  • Multi-purpose machine
  • One-year warranty
Cons
  • Electrode clamp lead: Six feet

2. EVERLAST PowerARC 140 TIG / Stick Welder – The Runner-Up

EVERLAST PowerARC 140 TIG / Stick Welder

The Everlast PowerARC 140 welder came in at a close second. It’s slightly higher in quality, with an incredible five-year warranty, and it has longer leaders at about eight feet in length. However, it costs the same as the Lotos LTPDC2000D and maxes out on a significantly lower amperage. It also doesn’t include a plasma cutter, which is handy for a portable machine to have.

If you only desire a lighter stick welder and have no use for a plasma cutter, this is the machine we would recommend. It’s surprisingly light, and will definitely go the distance for both a hobbyist and industrial worker.

Pros
  • Input voltage: 110/120 & 220/240
  • Low price range
  • Weight: 24.8 pounds
  • Dimensions: 20” x 12.5” x 13.5”
  • Electrode clamp lead: Eight feet
  • Multi-purpose machine
  • Five-year warranty
Cons
  • Output range: 10 to 140 amps

3. Amico ARC-160D Inverter STICK Welder – Best for the Money

Amico ARC-160D Inverter STICK Welder

This is one of the best 110v stick welders for someone on a low budget. The Amico ARC-160D Inverter’s cost is low considering the quality. It won’t hold up against something you’d pay a bit more for, but it lays a nice bead, is lightweight to carry around onsite, and comes with a dual-voltage input option.

Its case is sturdy, and there’s a handy shield that covers the setting adjustments to protect it from damp. The earth and electrode clamps are an impressive 10 feet and are made with higher quality than other stock leads. Overall, this is a great choice for beginners, and definitely one of the best arc welders for the money in 2019.

Pros
  • Input voltage: 110 & 220
  • Low price range
  • Weight: 15.4 pounds
  • Dimensions: 6” x 11.8” x 7.5”
  • Electrode clamp lead: 10’
  • One-year warranty
Cons
  • Low quality
  • No multi-purpose functions
  • Output range: 20 to 160 amps

4. Hobart 500571 Stickmate 210i Stick Welding Machine

Hobart 500571 Stickmate 210i

Hobart produces quality products, which its five-year warranties demonstrate. The 500571 Stickmate welder is no exception to that. It’s not higher-ranked because it doesn’t come at a low-price range for what it offers, compared to the other three welders ahead of it.

It produces the nicest stick weld out of them all, is exceptionally lightweight, and has the highest quality. We like the longer ten-foot leads it provides. We don’t appreciate that it only comes with a single volt input of 220/240v, as it’s useful having the 110/120 option as well.

The Hobart 500571 Stickmate 210i is quality nonetheless, and we are confident to have it stay in our 4th place position.

Pros
  • Weight: 15.5 pounds
  • Output range: 25 – 210 amps
  • Dimensions: 4” x 10.5” x 7.1”
  • Electrode clamp lead: 10’
  • High quality
  • Five-year warranty
Cons
  • Medium price range
  • No multi-purpose functions
  • Input voltage: 220/240

5. HITBOX 160A Inverter Arc & Stick-Welder

HITBOX ARC Welder 160A Inverter Stick Welder

The HITBOX ARC Welder 160A Inverter Stick Welder is not the highest quality welder, but it does weld well for its low price range. It’s the lightest of almost any stick welder available, and is ideal for a portable onsite welder, which we like.

The one-year warranty gives people certainty that this welder is indeed reliable, but its quality is low, and it maxes out at 160 amperage, which is minimal for heavier gauge jobs. We also don’t like that it only has a 220/240 volt input option with 5.5′ leads. However, like the Lotos LTPDC2000D with short leads, it is easy to extend or buy a longer lead if you need it.

Overall, it’s much more affordable than most stick welders available. For a light machine, it’s a reasonable option to consider.

Pros
  • Low price range
  • Weight: 9.5 pounds
  • Dimensions: 3” x 13” x 9.8”
  • One-year warranty No multi-purpose functions
Cons
  • Input voltage: 220/240
  • Low quality
  • Electrode clamp lead: 5.5’

Buyer’s Guide

Stick welders are the simplest of the welding machines. They’re a valuable option to achieve what a MIG or TIG welder simply can’t. Many forms of tanks or sealed containers are exclusively fused with stick welders due to the impeccable quality of a good stick weld, along with their predictability, and their superior speed once you’re set up for it.

MIG welding is definitely a faster and easier process, but it doesn’t produce the same quality of weld for a seam that must be sealed. TIG welds are very predictable and the easiest to distinguish between a quality and a poor weld; however, it’s a slow, costly process.

Stick welders are not on the front covers of magazines like they used to be, but they’re timeless in producing the dependable welds pressure tanks or sealed containers require, not to mention their usefulness onsite, outside, and underwater.

What should you consider before buying one?

Amperage

A welder’s amperage range is a critical determiner of what stick welder to buy, as it distinguishes exactly what you can and can’t weld. Almost all stick welders can fuse every kind of weldable metal, but it requires a welder with the right amperage range to weld different gauge sections.

There are some grunty stick welding machines that can run a nice thick bead through a chunky slab of steel, but they won’t touch a thin ⅛” tube without blowing an ugly hole through it. Likewise, a 140-amp stick welder won’t make a dent in a two-inch joint needing to be filled.

Choose a welder with the right range of amperage for the type of welding you need it for. As a general rule, go for a welder with 20 to 50 amp more than the specs recommend you’ll need for your section, as there are always unknown variables. Welding slightly cold is far worse than welding with a maximum amperage range somewhat higher than you need.

Volt input

Your electrical capacity affects the type of welder you should buy. Welders come suited for either 110/120v input or 220/240v input as single-phase power, or they come requiring three-phase 240v input. Three-phase welders are the heavy-duty machines designed for industrial use.

Single-phase 110/120v and 220/240v both come available from standard household power points, although the 220/240v usually needs to be hooked up by an electrician if you don’t have 220/240v already.

Be aware of what input you’re capable of providing to a welder, so you don’t buy something that you can’t run.

Additional functions

There are some additional functions that stick welders can come with. Heavy-duty welders with a high amperage range can be used to gouge welds and other parts of metal; however, this is becoming less common due to the rise of plasma cutters.

Plasma cutters themselves are an additional feature for stick welders. We consider them one of the most valuable features. The Lotos LTPDC2000D includes a plasma cutter, which is a big reason it’s in our top place.

Other functions include different welding processes like a TIG welding function, or a MIG/flux core welding process. These additional functions are useful for switching between functions quickly, at a low cost in one machine.

They don’t serve much purpose if your only need is for a stick welder, but if you need to do plasma cutting or different kinds of welding, getting a multi-function machine is well worth the money.

Quality

The quality of the welder you buy is an essential consideration, as it determines the price and expected life of the machine. A machine dedicated to one process, like the Hobart 500571 Stickmate 210i, will usually have the highest quality parts for stick welding. However, the price you can pay for additional processes is often the same, and sometimes lower when you get more for it.

The price of the welder and the warranty it comes with are the two best ways to tell how much quality is in a machine, but this is not always entirely accurate. It pays to read reviews and check that what a company promises is in fact what customers get.

More equipment we’ve reviewed that relates to stick welding:

Conclusion

Stick welding is an important part of the welding industry, which made us excited to put together this list of reviews on the best stick welders online for 2019. Our top pick is the Lotos LTPDC2000D Plasma Cutter/Tig/Stick Welder 3 in 1 Combo.  It has top-quality parts capable of stick welding at high amps, while having options to TIG and plasma cut when needed.

We also believe the best deal is the Amico ARC-160D Inverter STICK Welder, because it runs a tidy bead, costs next to nothing, and has a one-year warranty. We were highly impressed with it.

Thank you for stopping by our reviews. We hope you enjoyed reading and found the information you were looking for. Feel free to leave a comment below or ask any further questions.

Jacob Mills
 

Jacob's an experienced fitter and tuner/welder who's passionate about helping others develop in life through new skills and opportunities. He's found writing on numerous sites like weldingchamps.com about his passions including his website tinyhomeskingdom.com